●  100% U.S. Engineering Team

Product Design &
Engineering — Built by
Real U.S. Engineers

We transform ideas into engineered products ready for prototype and production. No outsourcing, no shortcuts — just precision engineering.

500+

Projects Delivered

25+

Years Experience

100%

U.S. Based

Our engineers have contributed to products for industry leaders

Why Choose Us

Why Companies Choose Ignite Product Design

Real engineering expertise backed by decades of experience delivering product that matter.

U.S. Engineers Only

Every project is handled by our skilled American engineering team with decades of combined experience.

No Outsourcing

Your designs stay in-house with complete quality control. We never subcontract your critical work.

IP Protection

Full NDA coverage and strict confidentiality protocols. Your intellectual property remains yours.

Industry Experience

Medical, aerospace, consumer products, automotive — we’ve delivered for the world’s most demanding industries.

How We Do Business

No Contract Commitment

We offer our services a-la-carte with no contractual commitment. Our engineers work with you to suit your needs and budget for any phase of your invention or new product design.

Pay as you go when your budget permits.

SFELR Member

We are a Pledged Member of the Society For Ethical and Legal Responsibility. As a Registered Public Benefit Small Business, we have pledged to be Honest and Fair for the Betterment of All Mankind.

Our 6-Phase Approach

From Concept to Production

Our structured development phases ensure every project delivers on time, on budget, and exceeds expectations.

Concept Research

We assess feasibility, explore requirements, and clarify the problem to ensure the project starts with a solid foundation.

Concept Trade-Offs

We explore multiple conceptual approaches and compare their strengths to determine the optimal technical direction.

Concept Maturation

We deepen the chosen concept to understand its challenges and prepare it for detailed engineering.

Detailed Engineering Design

We engineer the product with complete CAD, mechanical/electrical design, and documentation ready for prototyping.

Prototypes & Testing

We build and test functional prototypes to validate performance and refine the design through iteration.

Design for Manufacturing

We optimize the design for scalable production, ensuring cost efficiency, reliability, and manufacturability.

How We Work

Our Product Development Process

From concept to production—engineered for real-world manufacturing.

Concept Development

While you may have a general concept defined, our engineer will work with you and come up with viable concepts. This gives you more ways to succeed in your vision.

Detail Design

Detail Product Engineering

Our engineers are experienced at CAD Design and Product Development for any consumer product. Our engineers have worked with some of the largest corporations in the world.

Production Manufacturing

Prototype And Production

Every product should go through a rigorous prototype development process. Your engineer can test and verify any prototype. We will design your product for ease of manufacture.

Featured Case Studies

See how we’ve helped companies bring their products from concept to reality.

Medical Device Enclosure Redesign

Complete redesign of a patient monitoring device enclosure for improved usability.

Current Projects Under Development

Here are just a few of our current projects. All projects are protected with confidentiality agreements (NDAs).


Our skills include Mechanical, Electrical, and Software Engineering, Industrial Design, Systems Integration, Prototyping and Manufacturing.


We now offer financing to qualified applicants.

What Our Clients Say

Robert DeBardeleben

With over 35 years of Engineering experience across medical, automotive, aerospace, and consumer products, Robert founded Ignite Product Design to deliver the quality of engineering that American innovation deserves.

“I started Ignite because I was tired of seeing great ideas fail due to poor engineering. Our mission is simple: deliver world-class product design with integrity.”

Meet Our Founder

Frequently Asked Questions

Get answers to common questions about our engineering services and process.

We work across multiple industries including medical devices, aerospace, consumer products, industrial equipment, and startups. Our diverse experience allows us to bring cross-industry insights to every project.

Project timelines vary based on complexity. Simple products may take 3-6 months, while complex medical or aerospace projects can take 12-18 months. We provide detailed timelines during our initial consultation.

No, we operate on a No Contract Commitment basis. You can engage us phase-by-phase, giving you flexibility and control over your project without being locked into long-term agreements.

We take IP protection seriously. All projects are covered under NDA, and we ensure your designs, concepts, and innovations remain your property throughout and after the development process.

Yes, 100% of our engineering team is based in the United States. We never outsource work overseas, ensuring direct communication, quality control, and IP protection.

Our free estimate includes an initial project assessment, rough timeline, phase breakdown, and cost estimate. We’ll discuss your goals, technical requirements, and provide recommendations for moving forward.

Ready to Bring Your Product to Life?

Get a free project estimate from our engineering team. No obligation, just expert insights.

Your information is confidential and protected under NDA.